Chemical Reactor Process Trainer With PLC

Product Description

Chemical Reactor Process Trainer with PLC Description of Chemical Reactor Process Trainer with PLC Continuous flow reactors are common unit operations in chemical processing plants. They are found throughout the petroleum, petrochemical and numerous other industries. Chemical Reactor Process Trainer with PLC is a reduced scale plant that demonstrates continuous flow, exothermic chemical reaction. Reactants are hydrocarbon fuel and atmospheric oxygen; products are combustion flue gassesThe process has instrumentation to provide for reactant flow rate control, product gas analysis, temperature and pressure indication and an interlocking safety system.The entire trainer is controlled from a DCS or PLC computer interface with custom designed software and control configuration.This gives the student the opportunity to gain real operating experience focusing on both the process of exothermic chemical reactions and on control strategy. Objectives of Chemical Reactor Process Trainer with PLC Continuous flow reactor operation and measurementEquipment start-up and operating proceduresProcess control concepts for manual and automatic operationMaterial balancesImpact of varying operating conditions of reactant flow, excess or limiting reactants and residence timeControl experience on a Programmable Logic Controller Specification of Chemical Reactor Process Trainer with PLC Continuous up-flow reactor with interchangeable direct combustion and catalytic combustion tipsIntegral viewing portsFlow measurement of reactant streamsAnalysis of product streamThermocouple temperature measurementElectronic process measurement,Custom programmed software configuration and computer operator interfaceInterlocking safety system to stop fuel flow in the event of a flame failureElectronic ignition systemIntegrally mounted fuel canister Time to reach steady state after a reasonable step change less than 10 minutesComplete unit mounted on a stainless steel framePersonnel protection shields on hot surfacesCustom programmed software configuration and computer operator interfaceInterlocking safety system to stop fuel flow in the event of a flame failureElectronic ignition systemComplete unit mounted on a stainless steel framePersonnel protection shields on hot surfaces